WET News

June 2014

Water and Effluent Treatment Magazine

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JUNE 2014 WET NEWS 19 An alternative approach to enhancing capacity and ensuring compliance during treatment plant upgrades. A solution: Time to think zinc A n effective solution that of- fers better economical and environmental credentials is KalGuard, which conditions water by delivering a very low level of stable zinc into it, via an electrolytic process that uses a zinc anode and a copper cathode. The zinc holds much of the naturally occurring calcium car- bonate in solution, minimising the formation of crystals, and forces any naturally occurring calcium carbonate crystals that do precipitate to form as so• non-deposit-forming Aragonite rather than into hard, deposit- forming Calcite, helping pipe- work stay limescale free. Independent tests carried out at Cranfield University have proven the product's ability to drastically reduce limescale. Furthermore, it is successfully deployed in thousands of com- mercial operations throughout the country, including many major hotel and restaurant chains. A significant cost benefit of KalGuard is that it can be installed on a rising main before the water storage tanks and booster sets (since the treatment does not decay on standing or agitation), so limescale control can be provided wherever the water is delivered, and both hot and cold flows can be treated by a single unit. Also, it is WRAS- approved, and no separate drinking water supply is required. Expenditure This ability to be installed on the incoming riser additionally enables capital expenditure reduction when compared to installing the technology on a larger distribution pipe – a not insignificant cost saving. For example, if a location has a 108mm distribution pipe size and a 54mm rising main appli- cation feeding a water tank, these savings will be around 65% compared to a standard installation. The ROI for the product is typically less than 12 months. A salt-based regenerating water so•ener requires regular expenditure on salt and the water used in regeneration, which on a 42mm water system could represent a cost of more than £4,200 per year. Neither salt nor water are required with KalGuard. Environ- mental concerns are eased too, since water is no longer wasted, and the carbon footprint of salt can be as large as one tonne of carbon dioxide for every four tonnes of salt used. Notable features that make for an easy and fast installation process – it can be installed in one day – include an intuitive user interface, organic LED dis- play, a dedicated terminal access bay, convenient wall fixing points, a wall mounting template and tamper proof screws. Day-to-day maintenance requirements are also signifi- cantly lower than for salt-based water so•eners, indeed they are negligible, since there is no need for regular water testing, moving bags of salt (which may also be a Health & Safety issue), or resin replacement. In contrast, KalGuard's filter simply needs to be flushed twice a year, while the zinc anode has a lifespan of around eight to ten years, a•er which time the usea- ble zinc may be depleted, and the anode may need to be replaced to continue optimum functionality. n Ian Barnes is head of Sentinel Commercial. www.sentinelprotects.com Zinc anode based driven electrolytic technology changes deposit-forming calcite into non deposit- forming aragonite

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